If you’re responsible for keeping an industrial facility running efficiently, you already know how fast equipment costs can spiral. Control valves are a prime example. When a Fisher control valve, an Orbit ball valve, or a Norriseal pressure controller needs replacing, the instinct is often to reach for a brand-new unit — but that reflex can cost your operation a lot more than it needs to. Remanufactured valves have become an increasingly smart answer to that problem, and understanding why starts with knowing what remanufacturing actually involves.
Remanufacturing is not the same as refurbishing or repairing. A remanufactured valve is completely disassembled, inspected, and rebuilt to the original manufacturer’s specifications using quality-tested components. Worn or damaged parts are replaced, surfaces are restored, and the finished unit is performance-tested to confirm it meets the same standards as a new valve coming off the production line. The result is a valve that functions as if it were new — because in every meaningful way, it is.
The most immediate reason plant managers are increasingly turning to remanufactured valves is straightforward: they cost significantly less than new equipment. Depending on the valve type, size, and complexity, buyers can realize savings of 40 to 60 percent compared to purchasing new. For facilities managing dozens or even hundreds of control valves, that math adds up quickly.
What makes this even more compelling is that the savings don’t come at the expense of performance. A remanufactured Fisher control valve, for instance, goes through rigorous quality testing to ensure it regulates fluid flow — whether that’s gas, steam, water, or chemical compounds — with the same precision as an original unit. Accurate sizing and specification are critical in control valve selection, and a properly remanufactured valve meets those requirements just as a new one would.
The same principle applies to Orbit rising stem ball valves. These valves are built for demanding isolation applications where zero leakage and frequent cycling are non-negotiable. Their distinctive tilt-and-turn mechanism eliminates seal rubbing — the leading cause of valve failure — and a properly remanufactured Orbit valve retains that design advantage entirely. Low-torque operation and long-term performance are preserved through the remanufacturing process, not compromised by it.
Norriseal valves serve equally critical roles. The 2200/2220 series has been the industry standard for high-pressure liquid and gas control in separators and scrubbers since 1966. The 2200 is the flagship of that family, featuring an open yoke design that accommodates positioners, limit switches, and other devices, while the 2220 is the close-coupled, yokeless variant engineered for tight spaces in compressor scrubbers and housed production separators. The versatile 2700A series, meanwhile, accommodates a wide range of materials, pressures, and temperatures in general control service, with the 2720 offering the same capabilities in a more compact, economical footprint. Remanufactured Norriseal valves are restored to handle these demanding conditions with the same reliability as new units, and for facilities running tight maintenance budgets, the cost difference is hard to ignore.
One of the most common concerns about buying remanufactured industrial equipment is whether it will perform to the same standard as new. With properly remanufactured control valves, the answer is yes. The remanufacturing process is governed by the original product’s engineering specifications, which means the valve leaves the shop calibrated and tested to meet the same performance benchmarks the manufacturer originally established. Many remanufactured valves also come with warranty coverage — a two-year standard warranty is not uncommon — giving buyers additional confidence in the investment.
This is a critical point for industries where valve performance directly affects safety and regulatory compliance. Power generation, chemical processing, oil and gas, wastewater treatment, and manufacturing operations cannot afford unreliable flow control. A remanufactured valve that meets original performance standards is not a compromise — it’s a fully capable piece of equipment that happens to cost considerably less.
Beyond the financial argument, remanufacturing is the more sustainable choice. Producing a new control valve consumes raw materials, energy, and manufacturing resources. Remanufacturing the same valve extends its service life, reduces material waste, and significantly lowers the environmental footprint of keeping a facility’s valve inventory current. For organizations tracking sustainability metrics or working toward environmental goals, this is a meaningful consideration.
Not all remanufactured valves are created equal. The quality of the finished product depends entirely on the expertise and quality controls of the supplier doing the work. That’s where Mountain States Engineering and Controls (MSEC) of Golden, Colorado stands out. With more than 45 years of experience, MSEC specializes in remanufactured Fisher, Orbit, and Norriseal valves, backed by knowledgeable technical staff who understand the specific demands of each valve type and the industries they serve. Whether your application calls for a standard solution or a custom configuration, MSEC has the depth of experience to deliver remanufactured valves that perform exactly as required — at a fraction of the cost of buying new.
